Intelligent mold technology leads industry transformation: Hongxin Mold accelerates the layout of automation and AI applications

With the full advent of the Industry 4.0 era, intelligent mold technology is becoming the core driving force for the transformation and upgrading of the manufacturing industry. As an innovator in the field of precision injection molds, Hongxin Mold recently announced that it will increase its investment in the research and development of intelligent mold systems, integrating Internet of Things (IoT), artificial intelligence (AI), and automation technologies to provide more efficient and accurate solutions for the automotive, medical, and smart home industries.

The industry breakthrough of intelligent molds

Traditional mold manufacturing relies on manual debugging and experience-based judgment, while intelligent molds achieve full-process monitoring and adaptive optimization of the production process through embedded sensors and real-time data collection. The latest "Intelligent Injection Molding Monitoring System" developed by Hongxin Mould can analyze injection molding pressure, temperature and material fluidity in real time through AI algorithms, automatically correct parameter deviations, and reduce the product defect rate to below 0.3%. In addition, this system can also predict the mold wear cycle, trigger maintenance alerts in advance, and reduce downtime by more than 30%.

"Intelligence is not only an upgrade in technology, but also an innovation in production concepts," said the technical director of Hongxin Mould. "We are integrating 5G edge computing and Digital Twin technology into the mould design stage. Customers can verify the production process in advance through virtual simulation, significantly shortening the R&D cycle."

The implementation of industry application scenarios

In the automotive field, Hongxin's intelligent molds have been applied in the production of battery components for new energy vehicles. Through high-precision temperature control and closed-loop feedback systems, they ensure the dimensional stability of complex structural parts and facilitate lightweight design.

Medical industry: Integrate aseptic environment monitoring functions into disposable medical consumables molds to meet the FDA's strict requirements for production environments.

Smart home: By integrating AI visual inspection, it enables millisecond-level automatic sorting of appearance defects in injection-molded parts, thereby enhancing the yield rate of products such as home appliance shells.

Future layout: Green manufacturing and global services

In addition to intelligence, Hongxin Mould is simultaneously promoting the construction of a green factory, reducing carbon emissions through photovoltaic energy and waste recycling systems. In 2024, the company plans to establish a technical service center in Southeast Asia to provide localized support in response to global customer demands.

Expert Opinion

"China's mold industry has shifted from 'cost competition' to 'technology competition'," an expert from the China Mould Industry Association pointed out. "Enterprises like Hongxin are building new competitive advantages in the international market through intelligent layout."

About Hongxin Mould

Established in 2015, Hongxin Mould specializes in the research and development and manufacturing of precision injection moulds, serving over 500 customers in more than 20 countries worldwide. It holds international certifications such as ISO9001 and IATF16949.